Service Overview
Progressive Die Stamping
High-speed, high-precision stamping for medium to high-volume production.
Service Overview
At Manor Tool, progressive die stamping is one of our core specialties and most mature capabilities. This process feeds coiled material through a series of die stations within a single press, where each station performs a unique operation to progressively form the final part. It is ideal for achieving high production speeds, tight tolerances, and long-term repeatability.
We support a seamless transition from short-run fabrication to fully-automated progressive die production. When customer volume increases, our team can migrate the job from turret press or press brake to a high-speed die line—saving cost and improving part consistency.
Our engineers design, build, and maintain all tooling in-house, offering full control over quality and responsiveness. Combined with our servo-driven feeders and 400-ton press capacity, we deliver high-volume stamped parts with built-in quality control, in-die tapping, and long-term die durability.
Core Capabilities
Our deep-drawn stamping process supports seamless construction and high repeatability.
In-House Tooling
Dies are custom-designed, built, and maintained in-house for quality and speed.
High-Tonnage Presses
Press capacities from 22 to 400 tons enable deep forming and tight tolerances.
Material Flexibility
Handles stainless, brass, aluminum, copper, and more—from 0.005” to 0.500” thick.
Built-In Quality Features
Supports in-die tapping, coining, and integrated inspection systems.
How Does Progressive Die Stamping Work?
Progressive Die Stamping uses a continuous feed of coiled material that is fed through a press across multiple die stations that create different features with every hit to create the final part.
Click on the numbers on the left to learn more.
Specifications
Capabilities & Services
General: Contract Manufacturing, Prototyping
Production Methods: Coining/Swage, Compound Die, Deep Drawn/Form, Pierce Die, Progressive Die
Stamping Features: In-Die Tapping, Embossed, Coated, Countersunk, Cold Form, Stretch Formed, Louvered, Numbering, Ornamental, etc.
Additional Services: Assembly, Consulting, Deburring, Design, Heat Treating, Plating, Painting, Powder Coating, Welding, Packaging, Tapping, Trimming, Riveting, Stress Relieving, Networking
Equipment & Capacity
Press Rating: 22–400 tons
Max Part Size: 48" L x 96" W
Max Part Thickness: 0.250–0.500" (Depending on application)
Max Die Length: 96"; Material Width: 35"
Tolerances: ±0.0005" / ±0.0127 mm
Forklift Capacity: 8,000 lbs
Crane Capacity: 6,000 lbs
Monitoring & Quality Assurance
Infrared Retro-Reflective Lasers, Fiber Optics, Load Tonnage Monitors, Proximity Sensors, Cameras
Various Types of Die Protection Equipment
Certifications: ISO 9001:2015, ITAR, Mil-Spec, PED, RoHS
Industries & Applications
Industries: Aerospace, Agricultural, Automotive, Appliance, Communications, Commercial, Consumer Goods, Construction, Electronics, Energy (Solar & Wind), Furniture, Medical, Military, Semiconductor, Telecommunications
Applications: Appliances, ATVs, Automotive Aftermarket, Batteries, Decorative Hardware, Doors, Electric Motors, Faucets, Lighting Fixtures, Networking Equipment, Refrigeration, Pumps, Solenoids, Gaming, Tube Fabrication
Materials & Formats
Metals: Aluminum, Brass, Copper, Carbon Steel, Stainless, Beryllium Copper, Nickel, Nickel Alloy, Magnesium
Non-Metals: Plastics, Leather, Phenolic Kraft Paper
Formats: Coiled, Flat Stock, Extruded, Thin Material, Tubing, Wire, Coated, Polished, Perforated
Production Flexibility
Handles small coils to 15M-pound coils
Compatible with automatic high-speed presses and feedlines, or single-stroke/hand-fed secondary operations
Experienced in preserving cosmetic finish and complex forming
File Formats Accepted
AutoCAD (DWG), DXF, IGES, STEP, PDF, JPG/JPEG, TIFF, Unigraphics (PRT), MasterCam (MC10 & Up)
Why Manor Tool & Manufacturing
Manor Tool brings more than six decades of expertise to metal fabrication. From one-off prototypes to full production runs, we deliver high-quality fabricated metal parts built to spec. Our ability to handle multiple fabrication processes in-house helps reduce reliance on vendors, streamline timelines, and improve quality assurance at every stage. As a trusted supplier to industries like automotive, aerospace, construction, and energy, we work with precision and responsiveness.
Ready to Get Started?
Let’s talk about how Manor Tool can support your next project. Reach out to request a quote or get expert input on your manufacturing needs.
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